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FitTester 3000
Respirator Fit Testing by OHD

FitTester 3000 Quantitative Respirator fit testing is a practice that has been around since the late 1960's. While there have been several ways in which to perform a respirator fit test, there were never any scientific studies to prove that these methods actually worked. These technologies have simple been 'accepted' because they were the only way to do quantitative fit testing. The technology seemed to make sense, and at least it was better than nothing at all. Or was it?

Things changed in 1992 when the idea of Controlled Negative Pressure (CNP) was implemented in a whole new approach to fit testing... the FitTester 3000. This revolutionary was to perform a respirator fit test could be subjected to scientific scrutiny. The results? Unlike all other methods of fit testing, Controlled Negative Pressure was proven to quickly and accurately measure respirator leakage, which is the key to measuring respirator fit

CNP technology was accepted by OSHA in 1998, and has quickly been adopted by industry to be the quickest and most accurate way to perform respirator fit testing.

While old technologies are sometimes hard to give up because, "we 've just always done it that way," the OHD FitTester 3000 offers an impressive array of advantages that can dramatically improve your respirator program. Within the first ten seconds of testing, you will know whether the respirator user has a basic fit or not. And the OSHA accepted CNP REDON protocol takes as little as two to three minutes. When other quantitative fit test instruments measured accuracies of less than 40%, why put your employees at risk?

Controlled negative pressure has proven to be the fastest, most accurate and most health protective fit test system available. The accepted redon test protocol allows you to quickly assess respirator fit based on three mask donnings. Given the FitTester 3000's speed and accuracy in measuring actual respirator leakage, why would you subject your employees to something that is less than the best? The OHD FitTester 3000 puts on the pressure!

How Does the FitTester 3000 Work?

During a fit test, the respirator inlets are capped with test adapters and the inhalation vales are removed from the mask. With the test subject holding his or her breath for no more than ten seconds, the FitTester 3000 then establishes and maintains a slight vacuum or controlled negative pressure, inside the mask. Since the respirator inlets are sealed, all sources of leakage into the mask are through the face-to-facepiece seal. The volume of air drawn out of the mask by the FitTester 3000 during this short time period is equal to the leak rate into the mask through the face-to-facepiece seal.

Advantages of Controlled Negative Pressure Method

  1. Proven Technology - The OHD FitTester 3000 is a highly specialized instrument which utilizes the scientifically proven and patented "CNP" technology to directly measure respirator leakage. The OHD FitTester 3000 is accepted by OSHA and appears in the Federal Regulations governing fit testing (29 CFR 1910.134). The FitTester 3000 is also included in the Canadian Standards (Z94.4-02) and UK HSE Standards (EN132-149).
  2. Fastest Fit Testing Available - With the OSHA approved CNP REDON respirator fit test protocol, a fit test can be performed in as little as two to three minutes. This protocol use CNP technology's superior speed and accuracy to help achieve the best respirator fit possible. The Redon protocol provides assurance that the worker knows how to don the respirator correctly each time he or she wears it. There is no "waiting period" for smokers. With Ambient Aerosol systems, smokers who have recently smoked must wait 45 minutes to one hour before being tested.
  3. Most Health Protective - Peer-reviewed scientific studies have shown that the OHD FitTester 3000 produces much more accurate, more health protective, and more believable fit test results than other systems. In studies where a known calibrated respirator leak is present, the OHD FitTester 3000 measured 98% of known calibrated leak. The aerosol based system measured only 37% of know calibrated leak.
  4. Direct Measurement of Leak - The FitTester 3000 directly measures facepiece leakage. There are no specific conditions or environmental concerns when testing with the OHD FitTester 3000. The unit precisely measures leak rate (in cc/min) by determining the amount of air that leaks into the respirator during the fit test.
  5. NIST Calibration - The ability to calibrate the FitTester 3000 with generally available primary calibration systems assures a higher standard of test results (NIST traceable standard).
  6. Easy to Maintain - There are no messy alcohol wicks which need to be periodically changed. There are no internal optics which require cleaning once contaminated. Also, condensation droplets inside the sampling tubing cannot effect the accuracy of CNP measurements.
  7. Most Rigorous Test - The use of ambient air as a standard (non-varying), gaseous challenge agent provides a more rigorous test of mask fit than does an aerosol agent. It air leaks into the respirator, there is a chance for particles, vapors or gas contaminants leaking in. When using aerosol-based systems, the test system can only see the measure some of the particles that might enter the respirator.
  8. Enhanced Fit Test Precision - Our CNP based transducer has a +/-3% flow measurement capability. Its increased level of precision and repeatability, coupled with its independence from in-mask sampling biases, make the CNP method capable of selecting the best fitting respirator for each individual worker from a variety of different respirator brands and sizes.
  9. Precise Test Challenge Pressure - The OHD FitTester 3000 has the ability to precisely set and control the test challenge pressure, which allows respirator fit to be tested at normal inspiratory pressures. A Variety of challenge pressures can be used to simulate a variety of work and breathing rates ranging from rest to maximal exertion.
  10. Easy to Use - The FitTester 3000 is extremely easy to set up and use. There is no instrument warm up period to worry about, and the instrument's on screen prompting guides the user effortlessly through the QNFT test protocol. If you have a poor mask fit, you know it in a matter of seconds.
  11. Not Environmentally Dependent - The testing environment is much less critical and results (including the ability to actually get a result) are not dependent upon testing location. This is because the FitTester 3000 measures leakage directly by using CNP technology and does not rely upon minimum threshold levels of ambient air particle concentration for proper operation.
  12. Flexible Data Management Software - While the OHD FitTester 3000 can be used as a stand alone unit, it can also perform fit tests through a personal computer using the included FitTrack software. FitTrack allows for easier testing and dependable record keeping. FitTrack can print individual reports or summary reports in many configurations. Data can be imported and exported to meet various needs.

5 Step CNP REDON Respirator Fit Test Protocol

Respirator fit testing in 2-3 minutes with the OHD FitTester 3000!

On September 4, 2004, the REDON Protocol was written into the Federal Register, 1910.134, Appendix A. This ruling may be found on OSHA's website, www.osha.gov. Search for "1910.134 Appendix A."

With the OHD FitTester 3000 Controlled Negative Pressure (CNP) technology, you've always been able to check for mask leakage in as little as 8 seconds. Now, with the REDON protocol, you can perform an entire respirator fit test in as little as two to three minutes.

While the protocol has been shortened to meet the strengths of CNP, studies show that the REDON protocol actually yields a more conservative result compared to that of the previous OSHA protocol. The test protocol requires three separate donnings, which is one of the most critical steps in wearing a respirator. The multiple donnings can be very educational in implementing proper use and fit of a respirator.

With proven scientific accuracy and a short test time, there are no down sides to the OHD FitTester 3000 Controlled Negative Pressure technology. This win/win situation allows workers to be more safely tested in a shorter amount of time.

5 Steps

Step 1 - Facing Forward - Stand and breathe normally. Hold breath for duration of the measurement.

Step 2 - Bending Over - Bend at the waist, as if touching toes. Hold breath for duration of the measurement

Step 3 - Head Shaking - For about three seconds, shake head back and forth vigorously several times while shouting. Hold breath for duration of the measurement.

Step 4 - REDON 1 - Remove the respirator mask, loosen all facepiece straps and then redon the respirator mask. Hold breath for duration of the measurement.

Step 5 - REDON 2 - Remove the respirator mask, loosen all facepiece straps and then redon the respirator mask. Hold breath for duration of the measurement.

Specifications

Selectable Test Model Parameters
Inspiratory Work Rate Measurement of energy expended by test subject in the normal working environment: indicated in thousands of calories per hour (K-Cal/hr). Selections includes 100 (light activity), 200 (moderate activity), 300 (heavy activity) and 350 (extreme activity)
Mask Type
Selections for full face or half mask respirator types
Cartridge Type
Selections for low, medium, or high density cartridge types
Subject Gender
Selections for male & female test subject gender. Selection choices affect modeled CNP challenge pressure levels. Selection choices affect modeled respiratory inspiration volume
Dynamic Range
Leak Test Measurement 2-4,500 cc/min
Fit Factor Computation 10-53,000
Pressure Sensor Parameters
Pressure Range 0-10" H20
Accuracy +/- 0.5% full scale
Over Pressure Limit =/- 5%
Instrument Accuracy
Challenge Pressure +/- 5%
Leak Rate Measurement +/- 3% or +/- 3 ml/min (from 10-4,500 cc/min)
Liquid Crystal Display
Alphanumeric Mode 8 lines x 40 characters
Graphics Mode 64 vertical 2 250 horizontal dot matrix. Backlight with view angle adjustment
General Specifications
Digital Interface One RS-232 serial port and one Centronics comp0atible parallel interface standard
Size 12.5" L x 5" H x 15" D
Weight 15 pounds
Power 110/220 VAC, 50 watts, 50/60 Hz
Warranty Two years parts and labor, free telephone technical support to original owner of instrument

The FitTester 3000 can be used with optional respirator fit test adapters from the following manufacturers 3M Company, AO Safety, Bullard, Bacou/Dalloz, Cairns, Draeger, Glendale, International Safety Instruments, Interspiro, Kemira, Lab Safety, Mine Safety Appliances, Moldex, North Safety, Protech, Racal, Respiratory Systems, Inc. Scott, Survivair, and Wilson.

The FitTrack software has the following requirements: Windows 2000 or above, Pentium 133 MHz or better, 64 MB RAM, RS-232 port, VGA monitor, 25MB hard disk or greater and any printer.

Ordering Information

Each unit includes a soft vinyl accessory pouch, power cord, squeeze bulb assembly probe, dual tube assembly, serial null modem cable, FitTrack Software with manual and FitTester 3000 manual. For pricing, please call AFC International at 1-800-952-3293, 219-987-6825 or fax 219-987-6826 or email sales@afcintl.com.

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AFC International, Inc.
PO Box 894, DeMotte, IN 46310
715 SW Almond St, Ste C, DeMotte, IN 46310
800-952-3293 219-987-6825 Fax 219-987-6826
eMail: sales@afcintl.com

Last Revised: 5/2/07